Application Cases
Project Background
1. With the growth of business, the current manual labeling operation of the customer cannot keep up with the business progress in terms of efficiency, labeling accuracy, effect, and timeliness of demand.
2. It is planned to invest in intelligent automated labeling equipment in the labeling process to replace the traditional manual labeling operation mode, achieve the goal of cost reduction and efficiency improvement, and enter the era of industrial intelligence.
Industry Pain Points
• Biological reagents need to be stored in a low - temperature environment. If they are not labeled and put into the cold storage in time, the reagents will become ineffective, resulting in serious losses.
• The label size is 7*7mm. Manual labeling requires the use of tweezers, which is inefficient, prone to fatigue, and error - prone. When materials arrive, they need to be quickly transferred to various areas. Failure to ship to customers in time will lead to customer complaints.
• The traditional operation mode has high intensity and is boring, which is unfriendly to employees, resulting in employee turnover and great difficulty in recruitment.
Solution
1. Customize the LM402 CCD Visual Positioning Labeling Machine to achieve automatic positioning and labeling on the top cover surface of test tubes.
2. It can detect test tube products in the coordinate box in multiple modes and accurately label them on the top cover surface.
Project Value
1. The workload that originally took a week to complete can now be finished in just one day, increasing work efficiency by 6 times. Previously, 6 manual laborers were needed for labeling, but now only one operator is required with the equipment.
2. Realize automated production, enabling fast labeling, sorting, and timely shipping upon arrival of goods, eliminating customer complaints and accelerating operations.
3. Standardize and regulate the company's labeling process, simplifying the operation workflow.
GFLM402 Fully Automatic Visual Labeling Machine
Item | Technical Parameters |
Substrate Size | 150mm - 400mmX330mm (Customizable upon request) |
Maximum Movement Range of XY Axis | 400mmX300mm (Customizable upon request) |
Maximum Labeling Speed | 4500 PCH (Customizable) |
Placement Accuracy | ±0.025mm |
Driving Motor | XYZ - axis Panasonic Servo - driven Motor |
XY Transmission Method | TBI High - precision Ball Screw |
XY Axis Driving Guide Rail | HIWIN High - precision Linear Guide Rail |
XY Movement Mode | Capable of Curvilinear Acceleration/Deceleration Linear Linkage with Built - in Interpolation |
Z - axis Driving Guide Rail | AirTAC High - precision Linear Guide Rail |
Vision Method | Up - vision High - resolution Precision High - speed Identification Flying Camera |
PCB Transmission Method | Left - to - right Transmission and Docking, Automatic PCB Transmission |
Number of Feeders | 1 100MM or 3 60MM or 4 32MN |
Drive System | Panasonic High - speed DSP Drive |
Operating System | Supports Windows XP, Windows 7 Operating Systems |
Control System | Automatic Labeling Machine Operating System (LMRelease) |
Power Supply Power | Three - phase AC200, 220, 380V |
Air Compression Source | External Air Source 0.55MPA |
Machine Dimensions | 1220mm1200mm1850mm |
Machine Weight | 650kg |