CCD Visual Inspection of Leaking Parts of Medical Devices

Project background:

1. The customer is a Class III medical device manufacturer. The product has multiple accessory combinations. It is necessary to detect whether there are missing parts, whether the TIP head is not peeled off, and scan the barcode to connect the MES to print the label.

2. There are many types of products, and the products are detected after paper and plastic packaging (there are reflections and occlusion interference).

Industry pain points:

1. Manual visual fatigue and easy to make mistakes.

2. Print the label first to find the corresponding product, which is inefficient and easy to paste wrong.

Solution:

1. Bottom lighting to solve reflection and occlusion interference.

2. CCD visual code scanning and recognition, MES system sends labels corresponding to labeling to prevent errors.

3. CCD vision 100% detects missing accessories to eliminate customer complaints and medical accidents.

Project value:

1. Improve labeling efficiency by 10 times (manual inspection labeling 10/person/h, visual inspection labeling platform 100/h), and the equipment only needs one person to operate.

2. Reduce 3 personnel and save labor costs of 20,000-30,000 yuan/month.

3. CCD detection system 100% detection, no missing parts.

4. MES system sends out printed labels in real time to prevent wrong labels.